MXC400 2002

How I got the bike:

Bought with working brake light (rear activated only) and headlight (single power). Turn signals, dual beam switch, horn added.

Horn: http://www.peakmoto.com/servlet/Detail?no=477
Doing this over, I would get a horn that runs on AC. It doesn't run very well on AC.
HORN - 12V DC UNIVERSAL 7cm CHROME OR BLACK

Turn Signals: http://www.peakmoto.com/servlet/Detail?no=74
(http://www.kandstech.com/index.php?page=universalsignals)
K&S Turn Signal Universal Dual Sport 25-7000
... After breaking two of the above in one crash (front left, rear right !!) in Arkansas, replaced with cheaper ones:
BikeMaster Universal Turn Signals V-shaped Mini-Stalk ... 2.5 inches x 1.5 inches, rubber flex at base, $15/pair
http://www.motorcyclecloseouts.com/extras/motorcycle+turn+signals/bikemaster_universal+turn+signals+v-shaped+mini-stalk

Front signal bracket: (or look at KTM parts fiche for 06 or so 525EXC speedo or make your own). Pretty easy to make your own out of aluminum bar stock.
21-200.JPG

Flasher unit: auto parts store. Works fine on AC. It is the cheap ($2) type that works by a resistive metal heating and cooling to open and close the contacts. The more expensive flashers rely on IC's so I doubt that they would work with AC.

Handlebar Switch: http://www.peakmoto.com/servlet/Detail?no=600
(http://www.kandstech.com/index.php?page=switchescontrols#)
May need to shave some switch plastic or clutch rubber boot to fit with Magura hydraulic clutch.
All the devices work on AC (except the horn, which works but not well).
TURN SIGNAL HEADLIGHT SWITCH - COMPACT

 

Information:

Cam Chain / sprocket
(Bought with 13/52 gearing. A bit high for some tight single track in CO, but ok. Nature of the MXC beast vs. an EXC's lower first gear.)
http://ktmtalk.com/index.php?showtopic=286869
http://ktmtalk.com/index.php?showtopic=278759&st=0
http://ktmtalk.com/index.php?showtopic=273246

Battery Replacement

Yuasa YTZ7S to replace stock.

Battery Family: YTZ Factory Activated, Maintenance Free
Battery Type: YTZ7S

Voltage: 12
Capacity (Amp. Hrs.): 6
Dimensions: 4 7/16" x 2 3/4" x 4 1/8"
Weight: 4.6 lbs.
Metric Dimensions: 113mm x 70mm x 105mm
Metric Weight: 2.1 kg
Polarity:
Acid Volume: N/A
Charging Current (Amps.): 0.6
C.C.A.: 130
.......................................................................

Battery Family: Maintenance Free
Battery Type: YTX5L-BS

Voltage: 12
Capacity (Amp. Hrs.): 4
Dimensions: 4.5" x 2.8125" x 4.1875"
Weight: 3.5 lbs.
Metric Dimensions: 114mm x 71mm x 106mm
Metric Weight: 1.6 kg
Polarity:
Acid Volume: 0.24
Charging Current (Amps.): 0.5
C.C.A.: 70